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Two bending and two levelingtension leveler (dry type)1

A two-bending, two-leveling tension leveler of the dry type is a highly effective strip-processing machine designed to improve the flatness, internal stress distribution, and surface quality of metal strip. It is widely used in coil processing lines for steel, stainless steel, aluminum, and other non-ferrous materials that require precise shape correction before further processing such as cutting, coating, stamping, or welding.The basic working principle of this equipment is to apply alternating bending and leveling actions under controlled strip tension. The machine typically consists of two bending units and two leveling units arranged in sequence. By passing the strip through these sections, the machine repeatedly bends the material in opposite directions while maintaining tension along the strip length. This combined mechanical action helps eliminate residual stresses, remove coil set, crossbow, edge wave, center buckle, and other flatness defects.The “dry type” design means that the machine operates without the use of leveling fluids or lubricating media during the process. This makes the system cleaner, easier to maintain, and more environmentally friendly. It is especially suitable for production environments where oil contamination must be avoided or where downstream processes require a dry and clean surface. The absence of liquid media also reduces cleaning requirements and supports stable long-term operation.The two-bending, two-leveling configuration provides several advantages. First, it improves the strip’s shape quality by ensuring more uniform deformation across the material width. Second, it enhances stress relief by distributing bending forces more effectively. Third, it allows better control over strip elongation and tension balance, which is essential for achieving consistent flatness. Compared with simpler leveling systems, this arrangement is better suited for materials with higher strength, stricter flatness requirements, or more difficult shape defects.The equipment is generally equipped with precise adjustment mechanisms for roll gap, bending force, and tension control. These adjustments allow operators to adapt the machine to different strip thicknesses, widths, yield strengths, and surface conditions. In modern production lines, automatic control systems may be used to monitor and optimize the leveling process in real time, improving product consistency and reducing operator intervention.Structurally, the machine is built with robust frames, high-precision rolls, and durable drive components to handle continuous industrial operation. The rolls are engineered to provide stable contact with the strip while minimizing surface damage. Depending on the application, the working rolls may be made of hardened alloy steel or other wear-resistant materials to ensure long service life.In practical use, a two-bending, two-leveling tension leveler of the dry type is an important piece of equipment for producing high-quality flat strip material. Its ability to combine tension, bending, and leveling in a clean and efficient process makes it an ideal solution for modern metal processing lines that demand accuracy, reliability, and superior surface condition.

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