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19 Rollers straightening machine for aluminum alloy

    19 Rollers straightening machine for aluminum alloy

    Jiade supplies customizable 5–23 roller straightening machines to eliminate residual stress and flatness defects of 0.02–0.8mm thin metal strips, compatible with mild steel, 1200MPa+ high-strength steel, stainless steel, aluminum, titanium, copper and special alloys like Inconel; built with stress-relieved heavy frames, mirror-finished hardened work rolls and synchronized high-torque drive, the machine adopts Siemens PLC & HMI control and reaches flatness precision up to 5 I-Units with long-term stable accuracy.
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Jiade Custom Multi-Roller Straightening Solutions (5 to 23 Rolls)

We provide bespoke design and manufacturing services for multi-roller straightening machines, engineered to correct residual stress and geometric deviations in metal plates. Our product lineup covers a full range from 5-roll to 23-roll configurations, designed to handle varying degrees of deformation across different alloys.


Key Performance Indicators:

· Flatness Accuracy: Achieves flatness levels up to 5 I-Units (depending on configuration and material properties).

· Material Range: Capable of processing materials with tensile strengths ranging from mild steel to high-strength alloys exceeding 1200 MPa.

· Thickness Capacity: Designed for thin plates ranging from gauges 0.02-0.8mm, depending on the specific roller setup.


Machine Characteristics:

· Structural Rigidity: Heavy-duty welded steel frames undergo stress-relief annealing to prevent distortion during operation, ensuring long-term precision.

· Roll System: Work Rolls are manufactured from high-grade alloy steel (e.g., 9Cr2Mo), induction hardened, and ground to mirror finishes. Backup roll clusters provide maximum support to prevent roll deflection.

· Drive System: Individual or group drives via high-torque gearboxes ensure synchronized movement and high traction force.

· Control System: Siemens/Allen-Bradley PLC integration with HMI touch screens for real-time monitoring of rolling force, position, and speed.


Target Materials:

Carbon SteelA36, SS400, S355.
Stainless SteelAustenitic (300 series), Ferritic (400 series), Duplex.
Non-FerrousAluminum (5052, 6061), Titanium (Gr1, Gr2), Copper alloys.
Specialty AlloysInconel, Hastelloy, and wear-resistant steels.


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