Jiade Custom Multi-Roller Straightening Solutions (5 to 23 Rolls)
We provide bespoke design and manufacturing services for multi-roller straightening machines, engineered to correct residual stress and geometric deviations in metal plates. Our product lineup covers a full range from 5-roll to 23-roll configurations, designed to handle varying degrees of deformation across different alloys.
Key Performance Indicators:
· Flatness Accuracy: Achieves flatness levels up to 5 I-Units (depending on configuration and material properties).
· Material Range: Capable of processing materials with tensile strengths ranging from mild steel to high-strength alloys exceeding 1200 MPa.
· Thickness Capacity: Designed for thin plates ranging from gauges 0.02-0.8mm, depending on the specific roller setup.
Machine Characteristics:
· Structural Rigidity: Heavy-duty welded steel frames undergo stress-relief annealing to prevent distortion during operation, ensuring long-term precision.
· Roll System: Work Rolls are manufactured from high-grade alloy steel (e.g., 9Cr2Mo), induction hardened, and ground to mirror finishes. Backup roll clusters provide maximum support to prevent roll deflection.
· Drive System: Individual or group drives via high-torque gearboxes ensure synchronized movement and high traction force.
· Control System: Siemens/Allen-Bradley PLC integration with HMI touch screens for real-time monitoring of rolling force, position, and speed.
Target Materials:
| Carbon Steel | A36, SS400, S355. |
| Stainless Steel | Austenitic (300 series), Ferritic (400 series), Duplex. |
| Non-Ferrous | Aluminum (5052, 6061), Titanium (Gr1, Gr2), Copper alloys. |
| Specialty Alloys | Inconel, Hastelloy, and wear-resistant steels. |
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